rmc plant process
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thermc plant processis used to manufacture ready-mix concrete which is used in all the construction projects. The ready-mix concrete is also known as RMC is a mixture of cement, water, sand and aggregates. It is manufactured in a rmc plant process as per the required specifications of a construction project. RMC (ready mix concrete) commonly refers to the concrete which is freshly pre-mixed and delivered in unhardened state which can form any shape. It is prepared by mixing cement, gravel, crushed stone, sand, water etc., which depends on the type of the construction project. After the preparation of ready mix concrete, it is then delivered to the construction site through truck or transit mixer which is capable of mixing the ingredients of the concrete while travelling. Manufacturing ready mix concrete and delivering through a transit mixer enables the implementation of precise concrete in the construction project making it sturdy, strong and long lasting.
Parameters of rmc plant process
Model | HZS25 | HZS35 | HZS50 | HZS75 | |
Theoretical output(m³/h) | 25 | 35 | 50 | 75 | |
Mixer model | JS500 | JS750 | JS1000 | JS1500 | |
Output per batch(m³) | 0.5 | 0.75 | 1 | 1.5 | |
Aggregate batcher | PLD800 | PLD1200 | PLD1600 | PLD2400 | |
Total power(KW) | 27 | 35 | 80 | 110 | |
Aggregate weighing accuracy(%) | (0-1500)kg±2% | (0-2250) kg±2% |
(0-2500)kg±2% | (0-4000) kg±2% | |
cement weighing accuracy(%) | (0-300)kg±1% | (0-400)kg±1% | (0-500) kg±1% |
(0-800) kg±1% |
|
water weighing accuracy(%) | (0-200)kg±1% | (0-300)kg±1% | (0-300)kg±1% | (0-500)kg±1% | |
fly ash weighing accuracy(%) | (0-300)kg±1% | (0-300)kg±1% | (0-300)kg±1% | (0-500)kg±1% | |
additive weighing accuracy(%) | (0-40)kg±1% | (0-40)kg±1% | (0-40)kg±1% | (0-50)kg±1% | |
Discharge height(m) | 3.8-4.1 | ||||
Max. aggregate dia.(mm) | 60 | 60 | 80 | 80 | |
Cement silo and screw conveyor | On request | ||||
Total weight (ton) | 20 | 25 | 35 | 45 | |
Overall dimension(LxWxH)(m) | 11.5x5.8x19.4 | 12x6x19.4 | 20.5x7.5x19.4 | 25.9x9.2x19.4 | |
Parameters of Belt conveyor type rmc plant process
Model | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 |
Theoretical output(m³/h) | 60 | 90 | 120 | 180 | 240 |
Mixer model | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
Output per batch(m³) | 1 | 1.5 | 2 | 3 | 4 |
Aggregate batcher | PLD2400 | PLD2400 | PLD3200 | PLD4800 | PLD6400 |
Total power(KW) | 110 | 145 | 160 | 205 | 340 |
Aggregate weighing accuracy(%) | (0-3000)kg±2% | (0-4000)kg±2% | (0-4500)kg±2% | (0-4500)kg±2% | (0-6000)kg±2% |
cement weighing accuracy(%) | (0-600)kg±1% | (0-1000)kg±1% | (0-1200)kg±1% | (0-1800)kg±1% | (0-2400)kg±1% |
water weighing accuracy(%) | (0-400)kg±1% | (0-400)kg±1% | (0-600)kg±1% | (0-800)kg±1% | (0-1000)kg±1% |
fly ash weighing accuracy(%) | (0-400)kg±1% | (0-400)kg±1% | (0-600)kg±1% | (0-800)kg±1% | (0-700)kg±1% |
additive weighing accuracy(%) | (0-40)kg±1% | (0-40)kg±1% | (0-50)kg±1% | (0-50)kg±1% | (0-120)kg±1% |
Discharge height(m) | 3.8-4.2 | ||||
Max. aggregate dia.(mm) | 80-100 | ||||
Cement silo and screw conveyor | On request | ||||
Total weight (ton) | 46 | 60 | 71 | 87 | 112 |
Overall dimension(LxWxH)(m) | 33.8x14.8x19.4 | 38x16x19.4 | 44x18x19.4 | 58.5x23.5x22 | 60x25x22 |
Advantages of Using rmc plant process
rmc plant process being on-site concrete mixing plant, enables precision of the mixture and reduces worksite confusion. Before, the concrete was prepared manually, but now it is being prepared using computer controlled operations which is known as ready mix concrete plan having many advantages, some of them are given below:-
Facilitates speedy construction through programmed delivery at site and mechanized operation with consequent economy.
Thermc plant process decreases labour, site supervising cost and project time. It also helps in proper control and economy over the raw material used which results in savings.
As the rmc plant process is totally computerized, it guarantees the delivery of consistent ready mix concrete. The concrete mixed in ready mix concrete plant is not only consistent but accurate in quality and is manufactured as per the proportion of water and other material specified.
The ready mix concrete plant minimizes the cement wastage as it manufactures concrete in bulk quantity.
The rmc plant process is a centrally located factory on site and so can maintain dust free atmosphere which prevents pollution.
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